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Card/Passport Systems

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Credit Card Production System

Credit Card Production System

This system takes a credit card from white PVC to completed cards in an envelope ready for mailing

Marketing Photograph

Marketing Photograph

Modular Concept Layout

Modular Concept Layout

Foam Core Model

Foam Core Model

Early Marketing Rendering

Early Marketing Rendering

I did many renderings of the system for marketing purposes prior to having real mechanisms to show.

Passport Machine w/Locking Hoods

Passport Machine w/Locking Hoods

I created a version of the machine to laser engrave passports. This has locking hoods and panels for security.

Input/Controller Mechanisms

Input/Controller Mechanisms

This is a low cost version of the controller station and input vacuum picking mechanism

1996-2016

While at Entrust Datacard I worked on many modules for this system but also worked on the high level architecture.  The systems has 10" wide modules which can be custom configured to the customers needs.  I did the frames, electronics, operator control station, and modular components.  I also did all of the external hoods and panels for this machine.

Various human factors studies were done which required photorealistic renderings.  On the left is the paper handling portion of the machine which places the card on a form, folds the form and then shingles them on the output conveyor.  There is also a mailer option for envelope handling.  I worked on all of these projects. 

© 2016 by Gary T Schultze, Cyclone Custom Corporation / Cyclone Custom Design.

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